Ultrathin and Strong Electrospun Porous Fiber Separator

By Pan, Jiao-Long; Zhang, Ze; Zhang, Hai; Zhu, Pei-Pei; Wei, Jun-Chao; Cai, Jian-Xin; Yu, Ji; Koratkar, Nikhil; Yang, Zhen-Yu
Published in ACS Applied Energy Materials

Abstract

An ideal separator of lithium-ion battery (LIB) should have a zero ionic resistance. Low ionic resistance (high ionic conductivity) will greatly help to realize very fast ion diffusion and superhigh rate capability of LIBs. The most effective technique to achieve low ionic resistance of separator is to reduce its thickness or increase its porosity. Paradoxically, the low thickness and high porosity will inevitably decrease the mechanical strength of separators. Inspired by the hierarchical structures of abalone shell, we demonstrate in this work an ultrathin silica-anchored layered (PVdF/PE/PVdF) porous fiber separator prepared via electrospinning. The separator displays both ultrathin thickness (?20 ?m thick) and high mechanical strength of ?11.2 MPa, as well as high porosity, which results in high electrolyte uptake (?380%) and ionic conductivity (?2.5 mS cm

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